Our foundries are among the most automated and advanced in the world. The entire production process is paperless and computer terminals are located throughout, including right next to the furnaces! Molding specifications are retrieved from the master database and mold production is automatically captured; pouring uses the molding information to prepare specific alloys in advance; the lab attaches their test results to the specific heat; and shipping uses the lab results to prepare certifications.

Laboratory:

• Sand testing equipment
• Metallography
• 2 spectrometers for chemical property testing
• Fiber optic inspections
• Ultrasonic inspection
• Physical property testing

Pattern shop:

• Coordinate measuring machine
• Complete pattern making capabilities

Technical Services:

• Pro-Engineer (CAD)
• AFS Solidification program
• Pattern layout
• Complete process sheets for all phases of production

Core Room:

• 17 Shell core machines
• 4 High-production cold box machines

Molding:

• 2 Hunter HMP-20 deep flask molding machines 20" x 24"
• 2 Hunter HMP-32C flask size 30" x 32"
• 2 Roberts Sinto 20" x 24" molding machines

Melting:

• 2 25-ton Inductotherm channel furnaces
• 1 6-ton ABB coreless induction furnace
• 1 35-ton Ajax channel furnace
• 1 40-ton Ajax channel furnace

Heat Treat:

• 2 heat treat furnaces for normalizing and annealing

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